DISCIPLINE 02 // MATERIAL HANDLING & AUTOMATION

Custom Machine & Conveyor
System Engineering & Sizing

Complete mechanical engineering for logistics conveyors, material handling systems, transfer mechanisms, and special-purpose machines (SPMs) built to CEMA and OSHA standards.

Belt, Roller, Chain & Modular
CEMA Drive & Torque Calculations
OSHA / CE Safety Guarding
Flat-Pack Modular Bolt-Together Frames
// MODULAR CONVEYOR CAD VIEWPORT Hover Hotspots to Inspect
SYSTEM_ID: AMB-600V2-MODULAR-CONVEYOR
Dimensions Safety Guarding CEMA Tested
Automated Modular Belt Conveyor CAD Model with Technical Annotations
1
Crowned Head Pulley

⌀180mm machined crown with diamond grooved rubber lagging and SKF self-aligning bearings.

2
Siemens 2.2kW Drive

Right-angle helical bevel gearmotor, IP66 washdown rated, torque capacity 240 Nm.

3
Interlocked Safety Guard

Polycarbonate guarding adhering to OSHA 1910.212 nip protection with quick-release latches.

Live Conveyor Drive Power & Torque Estimator

Drag the sliders to test how conveyor length, operating speed, and live product weight determine required motor power and belt tension under CEMA equations.

Length (L): 15 m
Speed (V): 0.8 m/s
Load (W): 60 kg/m
1.25 kW
Required Motor Power
156 Nm
Drive Head Torque
1,480 N
Effective Belt Tension

Conveyor Systems We Engineer

Belt Conveyor Systems

Slider bed, roller bed, troughed bulk handling, swan-neck cleated incline, and decline conveyors with crowned pulley tracking design.

Live Roller & Pallet Conveyors

Chain-driven live roller (CDLR), motorized drive roller (MDR) zero-pressure accumulation (ZPA), and heavy pallet transfer turntables.

Modular Plastic Belts & Curves

Food-grade sanitary washdown plastic modular belts, radius curves, spiral elevators, and alpine accumulation towers.

Special Purpose Machines (SPMs)

Pneumatic pushers, 90-degree pop-up transfer units, eccentric chain diverters, automatic box tapers, and indexing stations.

What You Receive in the Engineering Package

.XLSX / PDF
CEMA Sizing Calculation

Calculations covering motor power, drive head torque, effective belt tension, and shaft deflection under peak load.

.DXF / 1:1 CNC
Modular Frame DXFs

CNC laser cut & punch flat patterns for side channels, leg stands, cross-ties, and takeup brackets with bend tables.

.SLDASM / STEP
Full Parametric Assembly

Multi-body CAD model with hardware fasteners, crowned pulleys, take-up screw units, and safety nip guards.

.CSV / COTS
Structured Hardware BOM

Catalog part numbers for SEW/Nord gearmotors, SKF pillow blocks, Habasit belts, and Festo pneumatic cylinders.

// FEATURED CASE STUDY ZERO FIELD MODS
45-Meter High-Speed Parcel Sorting Line

Engineered a complete parcel handling line with dual pneumatic pop-up diverters and modular bolt-together structural channel frames. Zero field fitup modifications required during on-site commissioning.

Need Precision Engineering for Your Conveyor Line?

Send us your speed requirements, product weight, and layout sketches. We will deliver complete 3D assemblies, motor sizing sheets, and CNC fabrication drawings.