Finite Element Analysis (FEA) &
CFD Fluid Simulation Services
Validate design integrity before manufacturing expensive tooling or prototypes. We provide static structural, modal vibration, fatigue life, and thermal dissipation simulations with formal factor-of-safety reports.
Max Von Mises stress 485.6 MPa localized at mounting hinge pin fillet under 120 kN vertical load.
FOS = 1.62 against material yield strength (S_y = 785 MPa High-Strength Low-Alloy Steel).
Max deflection 2.45mm at boom tip. Low stress zone (< 75 MPa) verified for 12% weight reduction.
Our Core Simulation Disciplines
Static Structural Stress Analysis
Linear and non-linear stress evaluation under static and proof loads. Pinpoints Von Mises peaks, principal stresses, and directional deflections against material yield strength.
Factor of Safety (FOS) Reports
Clear minimum factor-of-safety mapping across all components to ensure compliance with customer specifications, ASME standards, or machinery directives.
Modal & Dynamic Frequency
Extracting natural frequencies and mode shapes to prevent catastrophic operational resonance with rotating motors, pumps, or vibratory feeders.
Thermal & CFD Flow Studies
Conduction, convection, and radiation thermal gradient studies, plus internal fluid flow velocity and pressure drop calculations for manifolds and ducts.
What You Receive in the Simulation Package
Full Simulation Report
Complete boundary condition documentation, mesh convergence studies, Von Mises contours, and displacement animations.
Raw Solution Database
Solved FEA results database containing stiffness matrices, modal mode shapes, and vibration frequency response spectra.
Factor of Safety Certification
Component-by-component engineering signoff against yield strength, fatigue endurance limits, and ASME/ISO criteria.
Production-Ready Geometry
Parametric 3D solid models incorporating recommended reinforcement gussets, fillet stress reliefs, and mass reductions.
15-Ton Overhead Crane Gantry & Runway Structural Signoff
Modeled maximum wheel loads and combined lateral seismic forces on an industrial runway beam. Verified FOS > 2.85 and maximum vertical deflection < L/1000, passing third-party engineering audit without modification.
Need Structural Stress or FEA Validation on Your Parts?
Send us your 3D CAD files and operating load conditions. Our simulation specialists will review the mesh requirements and provide a formal engineering quotation.