DISCIPLINE 05 // PHYSICAL PARTS / DIGITAL DESIGN

3D Scanning & Reverse Engineering
Turn Existing Parts into Usable Design Data

Recover useful engineering data from physical parts, scans, and legacy drawings. We plan the capture, rebuild editable CAD, compare critical features, and prepare documentation for replacement, improvement, or manufacturing review.

Digital scan representation of a mechanical component

3D Scanning & Reverse Engineering Capabilities

Start with a physical part, scan data, or incomplete drawings. We define what needs to be captured, reconstruct the required geometry, and prepare models and drawings for your next engineering decision.

Capture Planning

Agree the part condition, accessible surfaces, datum strategy, and measurement requirements before capture.

Scan Data Preparation

Align point clouds, clean meshes, and record areas requiring additional measurement or interpretation.

CAD Reconstruction

Rebuild useful surfaces and features from measured geometry, with design assumptions recorded.

Geometry Comparison

Compare reconstructed geometry with the supplied scan and review deviations at agreed locations.

Drawing Recovery

Document interfaces, dimensions, and manufacturing notes for review with your production team.

Part Updates

Assess worn features and proposed changes against the intended assembly and manufacturing route.

Agreed Outputs for Your Team

Deliverable formats and review responsibilities are confirmed at the start of the engagement.

SCAN

Prepared Geometry

Processed mesh or point-cloud files in the agreed exchange format.

CAD

Rebuilt Model

Editable or neutral CAD geometry, with reconstruction assumptions.

CHECK

Comparison Record

Deviation views and notes for the agreed inspection features.

RELEASE

Drawing Package

Reviewed drawings and a record of unresolved measurements.

Clear Reviews from Input to Release

01

Define

Identify reference features and capture requirements.

02

Capture

Prepare geometry and resolve missing measurements.

03

Rebuild

Create CAD and review geometric differences.

04

Deliver

Release agreed files and reconstruction notes.

Discuss a Scan-to-CAD Project

Send your available inputs and the outcome you need. We will review the scope, identify open questions, and outline the next steps.